As the original innovator of the fire tube boiler, creating warmth and comfort for families throughout North America is in our DNA. Triangle Tube has been an industry leader in the manufacture and supply of quality stainless steel Hot Water Heating Equipment for over 60 years.
Boilers come in all different types, sizes, and shapes and are classified by configuration of the furnace, or firesides, and the watertubes, or water holding volume. The two main boiler types consist of firetube and watertube boilers, and deciding which of the two will best fit your process needs is not as easy as it may seem. It is like comparing
Tube failures form a major portion of the forced outages of boilers. A good percentage of these failures are due to long term overheating. These failures can be avoided when we understand the reason and operate the boiler accordingly. Long term overheating failures are due to the fact that the operating metal temperature of the boiler tubes going above the allowable limit.
The Fire Tube Boiler is manufactured in Massachusetts with the highest quality materials. The 316L stainless steel fire tube heat exchanger is more resistant to corrosion in comparison to typical copper or aluminum heat exchangers. 316L stainless steel lasts longer and is virtually maintenance free, while also facilitating the transfer of heat more efficiently.
The following are specified limit for high pressure boiler from different organization:- ASME Guidelines for Water Quality in Modern Industrial Water Tube Boilers for Reliable Continuous Operation:-Boiler Feed Water Boiler Water Drum Pressure (psi) Iron (ppm Fe) Copper (ppm Cu) Total Hardness (ppm CaCO3) Silica (ppm SiO 2) Total Alkalinity**
Oxygen can quickly produce pitting in steel tube sheets and boiler tubes. Once oxygen pitting starts, it can easily corrode through a boiler tube in a very short period of time. When it is time to start your boiler back up in the fall, you could first have to make a call to a mechanical contractor to plug or replace the corroded tubes.
Symptoms: Aggressive localized boiler tube corrosion and loss of tube wall.Pits can act as stress-concentration sites which can be initiation points for stress-related corrosion mechanisms. Causes: Oxygen pitting occurs with the presence of excessive oxygen in boiler water.It can occur during operation as a result of in-leakage of air at pumps, or failure in operation of preboiler water
The main components of a water tube boiler are the furnace, the tubes, the drums, the gas/oil burner, and the economizer. Cool water comes in through the inlet and then flows down the downcomer to then be heat in the pipes.
Comparison between Fire Tube and Water Tube Boiler can be done in 14 aspects. Those aspects are operating pressure, passage of material type in tubes, rate of steam generation, handling of load fluctuation, floor area requirement, efficiency, operator skills, design, maintenance cost are listed below in the tabular form.
These were the most common form of boiler design before the introduction of water tube designs. See Comparisons of water tube and Smoke tube boilers. This style of boiler still see active service were low quantities of low quality steam are required, such as for cargo and fuel tank heating when in port.
boiler tubes. Fly ash erosion, is a significant boiler tube failure concern, occurs in the regions with high local flue gas velocities, with high ash loading, and with abrasive particles such as quartz Corrosion: Deterioration and loss of material due to chemical attack. There are two basic categories in boiler tubes:
Deciding which boiler is best for your application should take into account a number of variables, including design type, operating pressure, capacity, physical size requirement and lifecycle cost. Here is an overview of the various types of boilers. In a firetube boiler, water surrounds the furnace and tubes that house the flame and hot gases.
In fire tube boiler, the hot gases passes through the tubes and boiler feed water in the shell side is converted into steam.; Fire tube boilers are generally used for relatively small steam capacities and low to medium steam pressure. Fire tube boilers are competitive for steam generation rated up to 12,000 Kg/hour and pressures up to 10 Kg/cm 2 ; The fire tube boilers are available for
A fire tube boiler transfers heat through tubes via thermal conduction, which then heats the water in the container and formulates steam. In other words, the boiler is the pressure vessel that contains the water. Difference between fire tube boiler and water tube boiler. a. Water tube boiler have higher rate of steam production compare to fire
Easco Boiler Corporation is a Premier Steel Boiler Manufacturer providing 3 & 4 Pass Wet Backed, Fire Tube Packaged and Field Erected Boilers Scotch Marine Boilers Higher Efficiency FPS / Low profile ESP / Thru-the-door SM5
In watertube boilers, boiler water passes through the tubes while the exhaust gases remain in the shell side, passing over the tube surfaces. Since tubes can typically withstand higher internal pressure than the large chamber shell in a firetube, watertube boilers are used where high steam pressures (as high as 3,000 psi) are required.
For Water Tube Boiler heat passes through outside (Around) of the tube and in Fire Tube Boiler heat passes through inside of the boiler tube. Water Tube Boiler has several types by different categories. You will find each common category in this article. The water-tube boiler has some special advantage that the fire tube boiler doesn't have.
The NEW K2 Firetube condensing boiler is an addition to the K2 high-efficiency series. Joining the K2 Watertube boiler, the K2 Firetube features a stainless steel vertical firetube heat exchanger and is available in six sizes. All models can be wall-hung and feature 5:1 modulation. The boiler's dimpled, firetube heat exchanger provides lower pressure drop when compared to water-tube heat
Water tube boiler definition, a boiler for generating steam by passing water in tubes (water tubes) through flames and hot gases. See more.
We briefly discuss about Water tube boiler parts and functions. D type water tube boiler. In the water tube boiler, the water and steam flow inside the tubes and the hot gases flow over the outside surfaces. Where as in fire tube boilers hot gases from combustion travels through the tubes. flue gases produced from furnace where fuel is burnt.
Boiler Tubes are metal tubes located inside of boilers that heat water in order to produce steam. There are two major types of tube boilers: water-tube boilers and fire-tube boilers. In water-tube boilers, water circulates inside the tubes and is heated externally by hot gases generated by the furnace.
Boiler scale is caused by impurities being precipitated out of the water directly on heat transfer surfaces or by suspended matter in water settling out on the metal and becoming hard and adherent. Evaporation in a boiler causes impurities to concentrate. This interferes with heat transfers and may cause hot spots. Leading to local overheating. Scaling mechanism is the exceeding of the
Mechanisms. Carryover also known as priming is any solid, liquid or vaporous contaminant that leaves a boiler with the steam. In low/medium pressure boilers (<100 bar) entrained boiler water is the most common cause of steam contamination. Both mechanical factors such as boiler design, high water levels, load characteristics and chemical factors such as high solids concentration, excessive
In a firetube boiler, the outer tube surface is in contact with the water. Since the outer surface of the tube is greater than the inner surface, heat is more efficiently transferred to the water. The occurrence of corrosion and scale increases with temperature.
Boilers are rated on their thermal efficiency, which is simply the ratio of the chemical energy added to the boiler over the energy added to the boiler water. As more heat is transferred from the hot gas into the boiler water, the thermal efficiencies increase and the exiting (flue) hot gas temperatures decrease.
Smoke tube boiler and water tube boiler are the main types of industrial boiler in global market. They are differ from not only structure, but also usage. Smoke tube boiler. Smoke tube boiler, as its name suggests, of which smoke or heat flowing through boiler tubes and the water surrounds outside of the tubes to be heated and turned into steam.
In water-tube boilers, the fluid with the higher density flows through the tubes and the fluid of lower density flows through a larger diameter external to the tubes (combustion chamber), ultimately resulting in water-tube boilers having higher overall heat transfer coefficient when compared to a fire-tube condensing boiler of the same size and
FTXL™ Fire Tube Boiler. The FTXL boiler is the new 98% efficiency standard in fire tube technology, and it puts remote connectivity at your fingertips. The FTXL boiler also has a compact footprint of just 6.2 sq. ft.
Fin tube boilers represent one of a number of pressurized equipment options used to heat water or convert water into steam under controlled conditions. As in a water tube boiler, water passes through boiler tubes while combustion gases remain in the shell side, passing over the tube surfaces.
Normal efficiency of the fire tube boiler is about 80 to 85 % but this can be increase or decrease by using different a accessories. Efficiency of the water tube boiler is more than that of fire tube and lies within the range of 85 to 90 %. efficiency of water tube boiler can also be increased by using different accessories
The difference between fire tube boiler and water tube boiler can be done on various points. These points includes types of fluid flows within the tubes, steam generation rate, floor area required for the steam generation, transportation, efficiency, fluctuating loads, operating cost etc. the knowledge of the difference about these two boiler is very crucial.
Differences between fire tube boiler vs water boiler Fire Tube Boiler. The fire tube boiler transfers hot gas into a series of tubes that are surrounded by water in the vessel to produce steam. Steam produced by these boilers is about 25 bar pressurised and therefore belongs to the low-pressure boiler category.
⑥ Press the tube through the water or gas can be divided into categories: fire-tube boilers, water boilers and fire tube boiler combined. ⑦ by the use of the boiler is divided into: life, boilers, industrial boilers, power station boilers and hot water boilers.
Boiler is a two drum, bent-tube, "D" type Boiler. The line consists of three Models; "D", "DL" and "DLD" which vary only in size, dimensions, and capacity. All models are covered by this manual. The Boiler has a six-wall water cooled furnace. The inside and outside furnace walls, as well as the floor and roof, are constructed of tangent tubes.
The EPIC™ Fire Tube Combi will have 3 sizes; EPC110N, EPC150N and EPC199N MBH inputs with DHW Combi heat exchanger. The EPIC Fire Tube Boiler will have 4 sizes; EPB80N, EBP110N, EPB150N and EBP199N MBH inputs.
in the mud drum as well for water tube boilers, and on top of the tubes for fire tube boilers. The usual amount of desiccant required is 20 lbs. of calcium oxide, 100 lbs. of silica gel, or 150 lbs. of activated alumina per 1000 ft2 of boiler heating surface; 6. Seal the boiler completely, blanking off all openings through which steam from
Individual fire-tube boilers are used in most commercial applications and are usually preferred in low-pressure applications between 3,500 (100 boiler hp) and 35,000 ( 1,000 boiler hp) pounds per hour of steam. In sizes below 3,500 Ib/hr and above 35,000 Ib/hr, water-tube units are often preferred.
What is Fire Tube Boiler: A boiler in which flames and hot gases produced during combustion pass through the tubes and water flowing outside the tube called fire tube boilers. Fire tube boiler is the most predominant boiler used for heating, commercial and industrial applications. These boilers are suitable for clean fuels such as oil and gas.
BENT TUBE BOILERS Watertube boilers of the bent tube design are capable of greater steam capacities, higher pressures, and greater versatility in arrangements such as floor space, head room, and more efficient use of the furnace. The furnace may be lined with watertubes (called a water-cooled furnace) to absorb more radiant heat from the fire.
Totally reinventing fire tube technology from the ground up. Patented stainless steel heat exchanger —eliminates high stress point welds. Advanced user interface and controls with intuitive text display, simplifies boiler setup. Built-in hardware to connect a boiler system pump, 3 zone pumps or 3 zone valves.