Years ago, research and testing proved that boiler fire-tubes longer than about 20-feet were not any more effective. Thus, BIg Boy's tubes are in the range of those lengths All successful modern boilers were built with tubes and flues under 20 feet in length.. With good reason.
We will discuss the fire tube boiler, different types of firetube boilers, defects, and uses. Fire Tube Boiler. In Fire Tube Boilers, hot flue gases will be flown inside the tube and these tubes are surrounded by water. These are the low-pressure boiler which cannot generate much heat compared to water tube boilers. As the production of heat is
Symptoms: Aggressive localized boiler tube corrosion and loss of tube wall.Pits can act as stress-concentration sites which can be initiation points for stress-related corrosion mechanisms. Causes: Oxygen pitting occurs with the presence of excessive oxygen in boiler water.It can occur during operation as a result of in-leakage of air at pumps, or failure in operation of preboiler water
cleaning boiler firesides Excessive fireside deposits of soot, scale, and slag cause the following conditions: reduced boiler efficiency, corrosion failure of tubes and parts, reduced heat transfer rates and boiler capacity, blocking of gas passages with high draft loss and excessive fan power consumption, and fire hazards .
The fire tube boiler passes combustion gas in a very group of tubes in the middle of water in a very vessel to produce steam, while a water tube instead sends water by way of a group of tubes surrounded by combustion gas helpful to transfer heat energy and produce steam.
Water Tube Boiler And Fire Tube Boiler(Difference) The Difference between Wetback and Dryback Boilers - The Boiling SZS Oil And Gas Water Tube Boiler Structure Demo
A water tube boiler is such kind of boiler where the water is heated inside tubes and the hot gasses surround them. This is the basic definition of water tube boiler. Actually this boiler is just opposite of fire tube boiler where hot gasses are passed through tubes which are surrounded by water.. Advantages of Water Tube Boiler. There are many advantages of water tube boiler due to which
A welded steel firetube boiler, the LPW has extra-heavy 13-gauge tubes for extended life. All tubes are attached to the tube sheets by rolling and flaring. There are no welded tubes in the LPW. Thickest materials used in the industry. Boiler shell is 5/16" thick boiler plate 30-40 HP / 3/8" 50-125 HP. Twin boiler tube sheets are 1/2" thick
Flame impingement of boiler tubes and how to prevent it Flame impingement of steam raising boiler components can cause a number of severe issues that are detrimental to the integrity of the asset. When burner flames make direct contact with the furnace side water walls (or shell plate of the furnace in water tube boilers), the result is
For this type boiler heat passes through the boiler drum or tube. For this reason, the Heating Surface of the Fire Tube Boiler is less than Water Tube Boiler. Fire Tube Boiler generates less steam than Water Tube Boiler. Some experiments found that a Fire Tube Boiler can generate 18000 pounds (8164 Kg) steam per hour.
Boiler design is the process of designing boilers used for various purposes. The main function of a boiler is to heat water for steam generation. Steam produced can be used for a variety of purposes including space heating , sterilization, drying, humidification and power generation. The temperature or condition of steam required for these applications is different, so how to design a boiler
A fire-tube boiler is a type of boiler in which hot gases pass from a fire through one or (many) more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal conduction, heating the water and ultimately creating steam.
In a watertube boiler, the heating element acts directly on tubes filled with water, which run through the furnace casing, to produce the needed steam or super-hot water. In a firetube boiler, the heating element produces hot water through a more indirect mechanism. The hot flue gases generated by the boiler's combustion are channeled into
FireCAD is the World's Leading Solution for thermal design of Industrial boilers. Boiler manufacturers, Engineers, Consultants and Academicians use FireCAD for designing various types of Industrial Boilers. Whether it is Water tube type or Fire tube, whether Coal fired, biomass fired or Gas/oil fired, FireCAD has got all solutions for carrying out accurate thermal design and performance
They are therefore also called water-tube steam boilers. The alternative to this is the fire-tube steam boilers, which are designed differently i.e. as a pool of water gradually being evaporated by means of heat from the submerged combustion chamber and bundle of tubes through which the flue gas passes on the inside.
The water-tube boiler may just result in a tube leak, which can be easily contained. Conclusion. Water-tube and fire-tube boilers are complete opposites in terms of the location of the water relative to the hot gases resulting in water-tubes boilers being inherently more efficient in terms of the heat transfer.
Fire tube boilers are a lower cost alternative to water tube boilers and are often used for smaller industrial facilities with lower operating pressures. The main advantages of a fire tube boiler are its simple construction, compact size and the ability to easily meet rapid fluctuations in steam demand.
water tube boiler vs fire tube boiler in Sugar Mill. Steam is very important for the sugar mill. Steam boiler is used for heating, gelatinization, and saccharify, etc. Heating equipment is equipped under mash kettle, and then steam produced by water tube boiler vs fire tube boiler enter into the heating equipment, and then heat the raw materials for starch hydrolysis.
Unlike fire tube boiler, where the hot gas is circulated through tubes to heat water in a tank, water tube boilers involve running water through tubes surrounded by a heated tank. These types of boiler are generally considered safer than fire tube designs and typically require less frequent maintenance.
The table below gives a brief comparison of Water Tube and Smoke Tube Boilers-comparison of water tube and smoke tube boilers
The difference between fire tube boiler and water tube boiler can be done on various points. These points includes types of fluid flows within the tubes, steam generation rate, floor area required for the steam generation, transportation, efficiency, fluctuating loads, operating cost etc. the knowledge of the difference about these two boiler is very crucial.
The most common Industrial Hot Water Boilers are two or three passes; each pass being a different set of tubes that the hot flue gas travels through before making a turn within the boiler. In addition to these are reverse flame Industrial Hot Water Boilers where the burner fires into a blind furnace and the combustion gases double back on
Water tube boilers 10. Comparison between Fire-tube & water-tube boilers S no. Particulars Fire tube boilers Water tube boilers 1. Mode of firing Internally fired Externally fired 2. Rate of steam production lower Higher 3. construction Difficult Simple 4. transportation Difficult Simple 5. Treatment of water Not so necessary More necessary 6.
For more on Boiler Selection Firetube. Non-condensing firetube boilers are available for low- or high-pressure steam, or for hot water applications. Typically used for applications ranging from 15 to 2,200 horsepower, a firetube boiler uses a cylindrical vessel, with the flame in the furnace and the combustion gases inside the tubes.
The main difference between fire tube and water tube is that in fire tube boiler the flue gases flow in the tubes and water flows from the shell and in water tube boiler, water flows from the tubes and the flue gases from the shell or passes over the tubes. This is the key difference between these boilers.
Triangle Tube, an innovator and industry leader in the manufacture and supply of quality stainless steel hot water heating equipment, has been keeping families warm since 1946.
Fire Tube Boiler Diagram. These boilers include a water level indicator; a pressure gauge, steam stop tap security tap, & a manhole like mountings for providing security as well as simplicity of working. The Fuel burns on the grate of the firebox in the boiler and the resultant hot-flue gases are permitted to flow in the region of cross tubes.
The boiler consists of a shell, a tube sheet on each end of the shell, and tubes connecting the two tube sheets. The boiler is mounted above a steel or masonry furnace. The products of combustion leave the furnace and are directed through the tubes at one end of the boiler. After passing through the tubes, the products of combustion exit the
Our two-pass, three-pass or four-pass Scotch Marine(Fire Tube) boilers are available in dryback, wetback, steam or hot water versions; from 15 to 800 hp with pressures to 300 psig. Hurst Scotch Marine boilers are rated to 81% minimum efficiency.
For Water Tube Boiler heat passes through outside (Around) of the tube and in Fire Tube Boiler heat passes through inside of the boiler tube. Water Tube Boiler has several types by different categories. You will find each common category in this article. The water-tube boiler has some special advantage that the fire tube boiler doesn't have.
A fire-tube boiler is a type of boiler in which hot gases pass from a fire through one or (many) more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal conduction, heating the water and ultimately creating steam.. The fire-tube boiler developed as the third of the four major historical types of boilers: low
Totally reinventing fire tube technology from the ground up. Patented stainless steel heat exchanger —eliminates high stress point welds. Advanced user interface and controls with intuitive text display, simplifies boiler setup. Built-in hardware to connect a boiler system pump, 3 zone pumps or 3 zone valves.
A fire tube boiler creates heat in pipes to heat the water surrounding the tubes, and the boiler vessel itself contains the water being heated. While this type of commercial boiler would be ideal for both low- and high-pressure steam, or for hot water applications, it is limited in the amount of pressure available.
Boiler Tubes are metal tubes located inside of boilers that heat water in order to produce steam. There are two major types of tube boilers: water-tube boilers and fire-tube boilers. In water-tube boilers, water circulates inside the tubes and is heated externally by hot gases generated by the furnace.
The Scotch Marine Boiler is a firetube boiler, in that hot flue gases pass through tubes set within a tank of water. The general layout is that of a squat horizontal cylinder. One or more large cylindrical furnaces are in the lower part of the boiler shell. Above this is a large number of small-diameter fire-tubes.
1 Boiler is Water Tube Boiler and another one is Fire Tube Boiler. We need to replace the Tube bundles of both the above Boilers. Can any one suggest the thumb rule in costing and the difference in costing for both WT as well as FT Boiler. Same MOC of Tubes, Tube Sheets can be assumed for both the Boilers.
A water tube boiler can be defined as a Steam boiler in which the flow of water in the tubes, as well as hot gases, enclose the tubes. Not like fire tube boilers, this boiler attains high-pressures, as well as high-steam capabilities, can be achieved.
Horizontal Fire Tube Boilers. With fire tube boilers, the water surrounds the tubes that house the hot gases and flame as well as the furnace.Most fire tube boilers will range in size anywhere from 15 up to 2,200 HP as a package. These boilers have design pressures between 30 and 160 pounds for hot water and 15 - 250 pounds for steam.
If the boiler is a steam boiler, the natural pressure created by the steam forces the steam to flow through the piping. Firetube Boiler. Instead of having vertical metal tubes filled with water, a firetube boiler has horizontal tubes filled with heat from the burner flames. These tubes run through the water vessel and heat the water via convection.